Printing apparatuses and related apparatuses and methods

ABSTRACT

Apparatuses and methods that utilize material-handling systems in which material in the systems has enhanced stability, e.g., during conveyance of the material from a reservoir to a printhead through a conduit, the conduit having a conduit wall defining an inner conduit space and including a material line for carrying the printing material in the inner conduit space, wherein the inner conduit space is configured to carry a heated liquid, being heated from a liquid heater, to contact the material line.

TECHNICAL FIELD

This invention relates to printing apparatuses, material-handlingapparatuses, and to related apparatuses and methods.

BACKGROUND

Some radiation-curable, e.g., UV-curable, jetting inks are liquid atroom temperature. To ensure correct jetting viscosity, these liquidradiation-curable inks are often jetted above room temperature, e.g.,30° C. or more, e.g., 40° C. Such inks can be jetted onto substantiallynon-porous substrates, e.g., plastic pen barrels or circuit boards, orporous substrates. When such liquid radiation-curable inks are jettedonto a substrate, e.g., paper or plastic, to form an image, phenomenasuch as bleed-through, pinhole wetting and fisheyes due to the wettingcharacteristics of the liquid can result in inadequate ink coverage andoverall poor print quality. One solution that is often used to reducewicking is to treat the substrate to make it less porous. However, someinks do not perform well with such treatments. Another solution tominimizing wicking and bleed-through is to rapidly surface cure the ink,but often this does not completely eliminate wicking and bleed-through,and can require cumbersome and expensive equipment.

“Hybrid-F” radiation-curable jetting inks, i.e., those that polymerizeby radical and/or cationic mechanisms to give polymer networks, areoften described as “semi-solid inks,” and are more viscous at roomtemperature than at jetting temperature. Hybrid-F inks are availablefrom Aellora™, e.g., under the tradename VistaSpec™ HB. Typically, theseinks are jetted at elevated temperatures, e.g., above 60° C. or above65° C., to lower ink viscosity to an appropriate jetting viscosity.After jetting hybrid-F ink, e.g., through a piezoelectric drop-on-demandinkjet printhead, ink viscosity rapidly increases as the ink cools oncontact with the substrate. Once cooled to about room temperature, thehybrid-F ink does not flow without shear, allowing “wet-on-wet” printingwithout intermediate curing stages. Since the hybrid-F ink does notsubstantially flow at room temperature, wetting defects can be reduced,often reducing or eliminating the need for substrate surface treatments.

SUMMARY

This invention relates to printing apparatuses, material-handlingapparatuses, and to related apparatuses, devices and methods.

Generally, apparatuses and methods are described that utilizematerial-handling systems that maximize the stability of the material,e.g., an ink or a clear overcoat material. For example, the ink-handlingsystems can reduce premature polymerization, resulting in systems havinga reduced tendency to clog and foul.

In one aspect, the invention features printing apparatuses that includea material delivery module that includes a reservoir for storing aprinting material, a docking station and a conduit connecting thereservoir and the docking station. The conduit has a conduit wall thatdefines an inner conduit space and includes a material line in the innerconduit space for carrying the printing material from the reservoir tothe docking station. Optionally, a print engine is connected to thedocking station for ejecting drops of the printing material.

In some embodiments, the material delivery module further includes aliquid heater in communication with the inner conduit space.Advantageously, in some instances, the liquid heater includes a liquidreplenishing port for replenishing spent and/or evaporated liquid.

In some uses, the conduit includes a liquid flowing in the inner conduitspace at a temperature above about 25° C.

In some embodiments, the conduit includes a liquid flowing in the innerconduit space, the flowing liquid and/or any material being carried inthe material line being held at a temperature that does notsubstantially vary with time. For example, in some instances, thetemperature of the flowing liquid and/or any material being carried inthe material line does not vary with time more than about 3.5° C. abovea set point, e.g., not more than 2.0° C. above the set point, and/or notmore than about 6.0° C. below the set point, e.g., not more than 5.0° C.below the set point, after thermal equilibrium is established. Theability to maintain tight temperature control can, e.g., reduce thermalpolymerization of materials being conveyed through the disclosedsystems. Tight temperature control can also provide for a constantviscosity of the materials flowing through the systems.

In some instances, the conduit also includes a liquid flowing in theinner conduit space, the flowing liquid entering the inner conduit spacefrom the heater through an entry port, and then exiting the innerconduit space through an exit port in fluid communication with theheater. Such a configuration can allow for replenishing heat lost fromthe liquid during heat transfer.

In some instances, the liquid has a relatively high a specific heatcapacity to help maintain temperature control. For example, in someembodiments, the liquid has a specific heat capacity at 25° C.(C_(p25° C.)) of greater than about 2.0 J/gK, e.g., greater than about3.25 J/gK.

To reduce the likelihood of pressure built-up in the system at highertemperatures, in some instances, a relatively high boiling point liquidis utilized. For example, the liquid can have a boiling point of greaterthan about 65° C., greater than 80° C., or even greater than 105° C. Insome embodiments, the liquid can be a mixture of materials, such as amixture of water and ethylene glycol.

In some implementations, the docking station is in electricalcommunication with the print engine. The docking station can, e.g.,include a valve operable on command from the print engine forcontrolling flow of the printing material.

In some embodiments, the reservoir is connected to the conduit by aninterface that includes a liquid flow pathway for delivering liquid tothe inner conduit space of the conduit. In some instances, the conduitis connected to the docking station by an interface that includes aliquid return pathway for transferring liquid exiting the conduit into aliquid return line in the inner conduit space.

The material in the reservoir can be heated to a temperature above aboutroom temperature, e.g., 25° C. In some instances, the reservoir includesa pump for conveying the printing material through the material line inthe conduit. In some implementations, the reservoir includes a mixingdevice, e.g., an ultrasonic mixer or a mechanical mixer, forhomogenizing the printing material.

The inner conduit space can have more than a single material line, e.g.,2, 3, 4, 5, 6, 7, 8 or more lines, e.g., 12 lines.

In specific embodiments, the reservoir includes six different materialcolors, and the inner conduit space has a material line for each of thesix different colors.

In some embodiments, the material delivery module includes a radiationcurable ink housed in a component thereof.

The conduit can, e.g., have a longitudinal length of between about 1meter and about 40 meters, e.g., 1 meter and about 20 meters or betweenabout 3 meters and 10 meters.

In another aspect, the invention features apparatuses for handling aprinting material that include a conduit having a conduit wall definingan inner conduit space and including a material line for carrying theprinting material in the inner conduit space. The inner conduit space isconfigured to carry a heated liquid to contact the material line.Contact between the heated liquid and the material line can, e.g.,increase heat transfer, helping to maintain a relatively constanttemperature of any material in the material line.

In some embodiments, the conduit also includes a liquid flowing in theinner conduit space, the flowing liquid and/or any material beingcarried in the material line being held at a temperature that does notsubstantially vary with time. For example, in some instances, thetemperature of the flowing liquid and/or any material being carried inthe material line does not vary with time more than about 3.5° C. abovea set point, e.g., not more than 2.0° C. above the set point and/or notmore than about 6.0° C. below the set point, e.g., not more than 5.0° C.below the set point, after thermal equilibrium is established. Theability to maintain tight temperature control can, e.g., reduce thermalpolymerization of materials and/or provide for a constant viscosity ofthe materials flowing through the systems.

In some instances, the conduit also includes a liquid flowing in theinner conduit space, the flowing liquid entering the inner conduit spacefrom the heater through an entry port, and then exiting the innerconduit space through an exit port in fluid communication with theheater.

In some instances, the liquid has a relatively high a specific heatcapacity to help maintain temperature control. For example, in someembodiments, the liquid has a specific heat capacity at 25° C.(C_(p25° C.)) of greater than about 2.0 J/gK, e.g., greater than about3.25 J/gK.

To reduce the likelihood of pressure built up in the system at highertemperatures, in some instances, a relatively high boiling point liquidis utilized.

In some embodiments, the liquid can be a mixture of materials, such as amixture of water and ethylene glycol.

In another aspect, the invention features methods of handling a printingmaterial that include providing a printing material; and conveying theprinting material through an apparatus that includes a conduit having aconduit wall defining an inner conduit space and including a materialline containing the printing material. The inner conduit space isconfigured to carry a heated liquid to contact the material line.

In another aspect, the invention features methods of printing on asubstrate that include providing a printing material; conveying theprinting material through an apparatus that includes a conduit having aconduit wall defining an inner conduit space and including a materialline in the inner conduit space carrying the printing material and apressure chamber communicating with the material line and an aperture;and pressurizing the pressure chamber to eject drops of the printingmaterial out of the aperture.

In some embodiments, the pressure chamber forms part of a piezoelectricprinthead.

The printing material can, e.g., be an ink, such as a radiation curablematerial.

Aspects and/or embodiments may have one or more of the followingadvantages. Generally, materials such as inks, clear overcoats, flavorsand/or fragrances, in the material-handling systems described hereinhave enhanced stability, e.g., a reduced tendency to polymerize and/or astable viscosity. For example, the ink handling systems have a reducedtendency to thermally polymerize ink flowing through the ink flowpathways, which can result in a system having enhanced ink flow andjetting performance. Such ink handling systems have a reduced tendencyfor ink flow pathway blockage, nozzle clogging, and/or valve blockage.This in turn reduces cleaning downtime and improves printing efficiency.Keeping the often small and delicate flow paths and/or nozzles clear ofenvironmental containments and/or polymerized materials allows the inkto flow through the flow paths with reduced resistance. Lower resistanceto flow enables, e.g., a more rapid refilling of the pumping chamber.For example, rapidly refilling the pumping chamber can translate into anability to eject drops at a higher frequency, e.g., 10 kHz, 25 kHz, 50kHz or higher, e.g., 75 kHz. Higher frequency printing can improve theresolution of ejected drops by increasing the rate of drop ejection,reducing size of the ejected drops, and enhancing velocity uniformity ofthe ejected drops. In addition, keeping nozzles and/or flow paths clearof polymerized ink can reduce ejection errors, such as mis-fires ortrajectory errors, and thereby improve overall print quality. Also, thematerial handling systems allow material reservoirs which are on-boardprint engines to be re-filled “on the fly” without shutting down theprint engine and/or stopping printing.

Unless otherwise defined, all technical and scientific terms used hereinhave the same meaning as commonly understood by one of ordinary skill inthe art to which this invention belongs. Although methods and materialssimilar or equivalent to those described herein can be used in thepractice or testing of the present invention, suitable methods andmaterials are described below. All publications, patent applications,patents, and other references mentioned herein are incorporated byreference in their entirety for all that they contain. In case ofconflict, the present specification, including definitions, willcontrol. In addition, the materials, methods, and examples areillustrative only and not intended to be limiting.

Other features and advantages of the invention will be apparent from thefollowing detailed description, and from the claims.

DESCRIPTION OF DRAWINGS

FIG. 1 is a block diagram of a printing apparatus that includes amaterial delivery module and a print engine.

FIG. 2A is a front view of the reservoir shown in FIG. 1.

FIG. 2B is a perspective view of a portion of the reservoir of FIGS. 1and 2A, illustrating a bottle of ink being placed into a compartment inthe reservoir.

FIG. 2C is a perspective view of a portion of the reservoir of FIGS. 1,2A and 2B with a conduit attached.

FIG. 3 is a perspective view of a conduit connected to interfaces.

FIG. 3A is a cross-sectional view of the conduit, taken along 3A-3A.

FIG. 3B is a perspective, partial see-through view of thereservoir-conduit interface.

FIG. 3C is a perspective, partial see-through view of theconduit-docking station interface.

FIG. 4 is a perspective view of a print engine.

FIG. 4A is a front perspective view of the printhead shown in FIG. 4.

FIG. 4B is a back perspective view of the printhead shown in FIG. 4.

FIG. 5 is a perspective view of a portion of the printhead shown in FIG.4, illustrating a pressure chamber and jetting apertures.

DETAILED DESCRIPTION

Generally, apparatuses and methods are described that utilizematerial-handling systems in which the material, e.g., an ink or a clearovercoat material, in the systems has a reduced tendency to thermallypolymerize during conveyance. Described systems can, e.g., reduce inkflow pathway blockages and nozzle clogging.

Referring to FIGS. 1, 2A, 2B, 2C, 3 and 3A, a printing apparatus 10includes a material delivery module 12 that includes a reservoir 14 forstoring a printing material, a docking station 16 and a conduit 18connecting the reservoir 14 and the docking station 16. The conduit 18has a conduit wall 26 that defines an inner conduit space 28. Housedwithin the conduit 18 and surrounded by the inner conduit wall 26 aresix material lines 30, 32, 34, 36, 38, and 40 in the inner conduit space28 for carrying the printing material from the reservoir 14 to thedocking station 16. As shown, the conduit 18 is connected to thereservoir by a reservoir-conduit interface 52, and is connected to thedocking station 16 by a conduit-docking station interface 54. In oneimplementation, material lines 30, 32, 34, 36, 38, and 40 each carry adifferent color of ink, e.g., black, light cyan, cyan, magenta, lightyellow and yellow. In such a configuration, any other color desired canbe obtained by mixing the six colors in the appropriate proportions atthe print engine during printing. In use, print engine 42 can be rapidlyconnected to the docking station 16. In the implementation shown, thematerial delivery module 12 includes a liquid heater 50 that includes aliquid therein in communication with the inner conduit space 28.Optionally, the liquid heater 50 includes a liquid replenishing port 52for replenishing spent and/or evaporated liquid. In use, a liquid, suchas water or a mixture of water and ethylene glycol, is heated, e.g.,above 25° C., in the liquid heater 50 and circulated in and out of theinner conduit space 28 of the conduit 18. The heated liquid fills theinner conduit space 28 and bathes the material lines 30, 32, 34, 36, 38and 40 to heat and maintain the material in the lines at a substantiallyconstant temperature, the material of the lines being protected fromdirect contact with the heated liquid by each respective material linewall. Such a configuration can provide for enhanced stability of thematerial in the material lines. For example, the relatively constanttemperatures that can be maintained by such a configuration can reducethe likelihood of local “hot spots” in the system, which, in turn, canprovide for a reduced tendency of the materials to polymerize duringconveyance, and can also provide for a stable viscosity. As a finalresult, such a system can generally enhance jetting performance. Such anarrangement is also advantageous since it allows for materials to bechanged out “on the fly” without interrupting printing. It also allowsthe ink to be brought to a desired print engine at a desired location.

Referring particularly now to FIGS. 2A, 2B, 2C and 3 for a little moredetail on upstream components. In the implementation shown, reservoir 14includes six doors 15, each of which is attached to the reservoirhousing 19 by a hinge 21. Each door conceals a corresponding compartment23 accessed by pulling knob 17. Each compartment contains a bottle ofink 25, e.g., a 250 mL or 500 mL bottle of ink, of a particular color.Each bottle of ink being in fluid communication with its respectivematerial line 30, 32, 34, 36, 38 or 40 in conduit 18. Referringparticularly now to FIG. 2C, each bottle is connected to a material line30′, 32′, 34′, 36′, 38′ and 40′ (not shown), which terminates on theback side of housing 19. Material line 30′, 32′, 34′, 36′, 38′ and 40′are each respectively connected to material lines 30, 32, 34, 36, 38 and40, which terminate on the near side in the reservoir-conduit interface52. Material lines 30, 32, 34, 36, 38 and 40 extend through the conduit18 and terminate on the far side at the conduit-docking stationinterface 54. Heated liquid from heater 50 enters the reservoir-conduitinterface 52 via a line (not shown) connected to inlet port 62, travelsthrough the conduit 18 in space 28, and is returned to the heater 50 bya line (not shown) connected to outlet port 64, as will be described inmore detail below.

In some embodiments, the reservoir includes a pump, e.g., a pneumatic orperistaltic pump, for conveying each respective material through eachrespective material line in the conduit. If desired, the reservoir caninclude a mixing device, e.g., an ultrasonic mixing device, forhomogenizing each printing material. In addition, each material in thereservoir can be heated, e.g., with hot air or with a heated liquid, tobring each material up to jetting temperature or close to jettingtemperature prior to entering conduit.

Referring now particularly to FIGS. 2C and 3B, the reservoir-conduitinterface 52 includes a first portion 72 connected to a bottom portion74 by bolts 76. The reservoir-conduit interface 52 connects to reservoirhousing 19 by placing bolts through bolt holes 80 defined in top portion72. This allows for registration of material lines 30′, 32′, 34′, 36′,38′ and 40′ of the reservoir 14 with each respective material line 30,32, 34, 36, 38 and 40. Referring now particularly to FIGS. 2C and 3C,the conduit-docking station interface 54 includes a first portion 92connected to a bottom portion 94 by bolts 96. The conduit-dockingstation interface 54 connects to the docking station housing by placingbolts through bolt holes 100 defined in top portion 92. This allows forregistration of material lines 30, 32, 34, 36, 38 and 40 with respectivematerial lines 30″, 32″, 34″, 36″, 38″ and 40″ of the docking station(not shown). Referring also now to FIGS. 3 and 3A, heated liquid fromheater 50 enters port 62 (FIG. 2C) and travels into line 70 and throughcoupling 82, which leads to open space 28 of conduit 18. The liquidtravels the longitudinal length of conduit 18 and into coupling 102 inthe conduit-docking station interface 54. Once in the conduit-dockingstation interface 54, the liquid enters deflector line 104, whichreturns the liquid back to the conduit through return lines 110, 112,the liquid in the lines being isolated from the incoming liquid byrespective walls 110′ and 112′. Return lines 110, 112 terminate in thereservoir-conduit interface 52, where they are brought together into asingle return line 120 connected to port 64 for returning the liquidback to liquid heater 50. Flow rate in the return lines can be adjustedwith a flow adjustment 106 or 108 in the conduit-docking stationinterface 54 or the reservoir-conduit interface 52, respectively.

In some embodiments, the liquid flowing in the inner conduit spaceand/or the materials being carried in the material lines are held at atemperature that does not vary with time by more than about 3.5° C.above a set point and/or not more than about 6.0° C. below the set pointafter thermal equilibrium is established. In some instances control canbe even tighter, e.g., the liquid flowing in the open space and/or thematerials in the material lines are held at a temperature that does notvary with time by more than about 2.0° C. above a set point and/or notmore than about 5.0° C. below the set point after thermal equilibrium isestablished.

In some embodiments, the temperature of the liquid as it first entersthe open space 28 of conduit 18 is not more that 2.5° C. higher, e.g.,not more than 1° C. higher, than the temperature of the liquid as itreturns from the conduit to the heater. This can be achieved bycontrolling flow rate of the heated liquid and or insulating conduit 18.

In order to maintain tight temperature control, it is often desirablethat the liquid delivered from the liquid heater and flowing through theopen space 28 have a specific heat capacity at 25° C. (C_(p25° C.)) ofgreater than about 2.0 J/gK, e.g., greater than 2.5, 3.0 or even greaterthan about 3.25 J/gK.

In some instances, e.g., in order to reduce pressure build-up in thelines used to deliver the heated liquid to the space 28, the liquid canadvantageously have a boiling point of greater than about 65° C., e.g.,greater than 70, 75, 80, 85, 90, 95 or even greater than 100° C.

The conduit can have nearly any desired longitudinal length. Forexample, it can be between about 1 meter and about 30 meters long, e.g.,between about 1 meter and about 20 meters long, or between about 1 meterand about 10 meters long.

In some embodiments, liquid delivered to the open space 28 is a mixtureof materials, such as water and ethylene glycol. Ethylene glycol is notonly a high boiling material, but it is also biocidal, which can preventslime build up in flow lines. If desired an additional biocide, such asa quaternary ammonium salt, can be added to reduce the formation ofslime.

Generally, suitable inks include colorants, polymerizable materials,e.g., monomers and/or oligomers, and photoinitiating systems. Thepolymerizable materials can be cross-linkable.

Colorants include pigments, dyes, or combinations thereof. In someimplementations, inks include less than about 10 percent by weightcolorant, e.g., less than 7.5 percent, less than 5 percent, less than2.5 percent or less than 0.1 percent.

The pigment can be black, cyan, magenta, yellow, red, blue, green,brown, or a mixture these colors. Examples of suitable pigments includecarbon black, graphite and titanium dioxide. Additional examples aredisclosed in, e.g., U.S. Pat. No. 5,389,133.

Alternatively or in addition to the pigment, the inks can contain a dye.Suitable dyes include, e.g., Orasol Pink 5BLG, Black RLI, Blue 2GLN, RedG, Yellow 2GLN, Blue GN, Blue BLN, Black CN, and Brown CR, each beingavailable from Ciba-Geigy. Additional suitable dyes include Morfast Blue100, Red 101, Red 104, Yellow 102, Black 101, and Black 108, each beingavailable from Morton Chemical Company. Other examples include, e.g.,those disclosed in U.S. Pat. No. 5,389,133.

Mixtures of colorants may be employed.

Generally, the inks contain a polymerizable material, e.g., one or morepolymerizable monomers. The polymerizable monomers can bemono-functional, di-functional, tri-functional or higher functional,e.g., penta-functional. The mono-, di- and tri-functional monomers have,respectively, one, two, or three functional groups, e.g., unsaturatedcarbon-carbon groups, which are polymerizable by irradiating in thepresence of photoinitiators. In some implementations, the inks includeat least about 40 percent, e.g., at least about 50 percent, at leastabout 60 percent, or at least about 80 percent by weight polymerizablematerial. Mixtures of polymerizable materials can be utilized, e.g., amixture containing mono-functional and tri-functional monomers. Thepolymerizable material can optionally include diluents.

Examples of mono-functional monomers include long chain aliphaticacrylates or methacrylates, e.g., lauryl acrylate or stearyl acrylate,and acrylates of alkoxylated alcohols, e.g., 2-(2-ethoxyethoxy)-ethylacrylate.

The di-functional material can be, e.g., a diacrylate of a glycol or apolyglycol. Examples of the diacrylates include the diarylates ofdiethylene glycol, hexanediol, dipropylene glycol, tripropylene glycol,cyclohexane dimethanol (Sartomer CD406), and polyethylene glycols.

Examples of tri- or higher functional materials includetris(2-hydroxyethyl)-isocyanurate triacrylate (Sartomer SR386),dipentaerythritol pentaacrylate (Sartomer SR399), and alkoxylatedacrylates, e.g., ethoxylated trimethylolpropane triacrylates (SartomerSR454), propoxylated glyceryl triacrylate, and propoxylatedpentaerythritol tetraacrylate.

The inks may also contain one or more oligomers or polymers, e.g.,multi-functional oligomers or polymers.

In some instances, the viscosity of the ink is between about 1centipoise and about 50 centipoise, e.g., from about 5 centipoise toabout 45 centipoise, or from about 7 centipoise to about 35 centipoise,at a temperature ranging from about 20° C. to about 150° C., e.g., fromabout 25° C. to about 75° C.

A photoinitiating system, e.g., a blend, in the inks is capable ofinitiating polymerization reactions upon irradiation, e.g., ultravioletlight irradiation.

The photoinitiating system can include, e.g., an aromatic ketonephotoinitiator, an amine synergist, an alpha-cleavage typephotoinitiator, and/or a photosensitizer. Each component is fullysoluble in the monomers and/or diluents described above. Specificexamples of the aromatic ketones include, e.g., 4-phenylbenzophenone,dimethyl benzophenone, trimethyl benzophenone (Esacure TZT), and methylO-benzoyl benzoate.

An amine synergist can be utilized. For example, the amine synergist canbe a tertiary amine. Specific examples of the amine synergists include,e.g., 2-(dimethylamino)-ethyl benzoate, ethyl 4-(dimethylamino)benzoate, and amine functional acrylate synergists, e.g., SartomerCN384, CN373.

An alpha-cleavage type photoinitiator can be an aliphatic or aromaticketone. Examples of the alpha-cleavage type photoinitiators include,e.g., 2,2-dimethoxy-2-phenyl acetophenone,2,4,6-trimethylbenzoyl-diphenylphosphine oxide, and2-methyl-1-[4-(methylthio)phenyl-2-morpholino propan-1-one (Irgacure907).

A photosensitizer can be a substance that either increases the rate of aphotoinitiated polymerization reaction or shifts the wavelength at whichthe polymerization reaction occurs. Examples of photosensitizersinclude, e.g., isopropylthioxanthone (ITX), diethylthioxanthone and2-chlorothioxanthone.

The inks may contain an adjuvant such as a vehicle (e.g., a wax orresin), a stabilizer, an oil, a flexibilizer, or a plasticizer. Thestabilizer can, e.g., inhibit oxidation of the ink. The oil,flexibilizer, and plasticizer can reduce the viscosity of the ink.

Examples of waxes include, e.g., stearic acid, succinic acid, beeswax,candelilla wax, carnauba wax, alkylene oxide adducts of alkyl alcohols,phosphate esters of alkyl alcohols, alpha alkyl omega hydroxypoly(oxyethylene), allyl nonanoate, allyl octanoate, allyl sorbate,allyl tiglate, bran wax, paraffin wax, microcrystalline wax, syntheticparaffin wax, petroleum wax, cocoa butter, diacetyl tartaric acid estersof mono and diglycerides, alpha butyl omegahydroxypoly(oxyethylene)poly(oxypropylene), calcium pantothenate, fattyacids, organic esters of fatty acids, amides of fatty acids (e.g.,stearamide, stearyl stearamide, erucyl stearamide (e.g., Kemamide S-221from Crompton-Knowles/Witco), calcium salts of fatty acids, mono &diesters of fatty acids, lanolin, polyhydric alcohol diesters, oleicacids, palmitic acid, d-pantothenamide, polyethylene glycol (400)dioleate, polyethylene glycol (MW 200-9,500), polyethylene (MW200-21,000); oxidized polyethylene; polyglycerol esters of fatty acids,polyglyceryl phthalate ester of coconut oil fatty acids, shellac wax,hydroxylated soybean oil fatty acids, stearyl alcohol, and tallow andits derivatives.

Examples of resins include, e.g., acacia (gum arabic), gum ghatti, guargum, locust (carob) bean gum, karaya gum (sterculia gum), gumtragacanth, chicle, highly stabilized rosin ester, tall oil, manilacopais, corn gluten, coumarone-indene resins, crown gum, damar gum,dimethylstyrene, ethylene oxide polymers, ethylene oxide/propylene oxidecopolymer, heptyl paraben, cellulose resins, e.g., methyl andhydroxypropyl; hydroxypropyl methylcellulose resins,isobutylene-isoprene copolymer, polyacrylamide, functionalized ormodified polyacrylamide resin, polyisobutylene, polymaleic acid,polyvinyl acetate, polyvinyl alcohol, polyvinyl pyrrolidone, rosin,pentaerythritol ester, purified shellac, styrene terpolymers, styrenecopolymers, terpene resins, turpentine gum, zanthan gum and zein.

Examples of stabilizers, oils, flexibilizers and plasticizers include,e.g., methylether hydroquinone (MEHQ), hydroquinone (HQ), butylatedhydroxyanisole (BHA), butylated hydroxytoluene (BHT), propyl gallate,tert-butyl hydroquinone (TBHQ), ethylenediaminetetraacetic acid (EDTA),methyl paraben, propyl paraben, benzoic acid, glycerin, lecithin andmodified lecithins, agar-agar, dextrin, diacetyl, enzyme modified fats,glucono delta-lactone, carrot oil, pectins, propylene glycol, peanutoil, sorbitol, brominated vegetable oil, polyoxyethylene 60 sorbitanmonostearate, olestra, castor oil; 1,3-butylene glycol, coconut oil andits derivatives, corn oil, substituted benzoates, substituted butyrates,substituted citrates, substituted formats, substituted hexanoates,substituted isovalerates, substituted lactates, substituted propionates,substituted isobutyrates, substituted octanoates, substitutedpalmitates, substituted myristates, substituted oleates, substitutedstearates, distearates and tristearates, substituted gluconates,substituted undecanoates, substituted succinates, substituted gallates,substituted phenylacetates, substituted cinnamates, substituted2-methylbutyrates, substituted tiglates, paraffinic petroleumhydrocarbons, glycerin, mono- and diglycerides and their derivatives,polysorbates 20, 60, 65, 80, propylene glycol mono- and diesters of fatsand fatty acids, epoxidized soybean oil and hydrogenated soybean oil.

Additional inks have been described by Woudenberg in Published U.S.Patent Application No. 2004/0132862 (now issued as U.S. Pat. No.6,896,937).

In some embodiments, the inks used are hybrid-F UV curable jetting inks.

Referring back now to FIG. 1, in some embodiments, the docking stationis in electrical communication with the print engine. For example, thedocking station can include one or more valves operable on command fromthe print engine for controlling flow of the printing material in thematerial delivery module 12.

In general, during operation, the material delivery module prepares thematerial and maintains it during printing. The print engine, such as theSureFire 65™ print engine available from Dimatix (Spectra PrintingDivision), is coupled to the material delivery module. On request fromthe print engine, ink fills the on-board reservoirs of the print engineuntil full.

In the embodiment shown in FIG. 4, material is conveyed from thematerial delivery module 12 through interface 128 to reservoir 130onboard print engine 42, where the temperature of the material ismaintained at a suitable jetting temperature. The ink then travels alongflow path 132 to printhead 140. Controller 142 controls the jetting ofink onto substrate 150, which is traveling below the printhead. Ink dropejection is controlled by pressurizing ink with an actuator, which maybe, e.g., a piezoelectric actuator, a thermal bubble jet generator, oran electrostatically deflected element. Typically, printhead 140 has anarray of ink paths with corresponding nozzle openings and associatedactuators, such that drop ejection from each nozzle opening can beindependently controlled. U.S. Pat. No. 5,265,315 describes a printheadthat has a semiconductor body and a piezoelectric actuator.Piezoelectric inkjet printheads are described in U.S. Pat. Nos.4,825,227, 4,937,598, 5,659,346, 5,757,391, and in U.S. PatentApplication No. 2004/0004649 (now issued as U.S. Pat. No. 7,052,117).Material, such as ink, on substrate 150, e.g., in the form of text orgraphics 152, is cured with a radiation source 155, e.g., ultra-violetlight or e-beam radiation. If UV radiation is used to cure theradiation-curable material, a wavelength of the light that cures theradiation-curable material is, e.g., preferably between about 200 nm andabout 400 nm, e.g., a typical output from a medium pressure, metal-dopedlamp, e.g., an iron-mercury lamp.

Referring now as well to FIGS. 4A, 4B and 5, a more detailed descriptionof the operation of a piezoelectric print engine 42 is provided.Piezoelectric inkjet print engine 42 includes a printhead 140 thatincludes jetting modules 160 and an orifice plate 162 with an array oforifice openings 162. The orifice plate 162 is mounted on a manifold,attached to a collar. The inkjet printhead 140 is controlled byelectrical signals conveyed by flexprint elements 164 that are inelectrical communication with controller 142 of print engine 42.

Referring particularly to FIG. 5, in operation, material flows from areservoir into a passage 172. The ink is then conveyed through passage176 to a pressure chamber 177 from which it is ejected on demand throughan orifice passageway and a corresponding orifice 163 in the orificeplate 162 in response to selective actuation of an adjacent portion 182of a piezoelectric actuator plate 184.

Other Embodiments

While certain embodiments have been described, other embodiments arepossible.

While inks have been discussed, the apparatuses and methods disclosedare suitable for other materials, e.g., clear overcoat materials.Flavors and fragrances can also be jetted or applied (“printed”) ontosubstrates. Other embodiments are within the scope of the followingclaims.

1. A printing apparatus comprising: a material delivery modulecomprising a reservoir for storing a printing material, a dockingstation, and a conduit connecting the reservoir and the docking station,the conduit having a conduit wall defining an inner conduit space andincluding a material line in the inner conduit space for carrying theprinting material from the reservoir to the docking station, wherein theconduit is configured to carry a heated liquid, being heated from aliquid heater, flowing in the inner conduit space to contact thematerial line; and a print head optionally connected to the dockingstation for ejecting drops of the printing material.
 2. The printingapparatus of claim 1, wherein the material delivery module furthercomprises the liquid heater in communication with the inner conduitspace.
 3. The printing apparatus of claim 2, wherein the liquid heaterincludes the heated liquid replenishing port for replenishing spentand/or evaporated liquid.
 4. The printing apparatus of claim 2, whereinthe conduit also includes the heated liquid flowing in the inner conduitspace, the flowing liquid entering the inner conduit space from theheater through an entry port, and then exiting the inner conduit spacethrough an exit port in fluid communication with the heater.
 5. Theprinting apparatus of claim 1, wherein the conduit also includes aliquid flowing in the inner conduit space, the flowing liquid and/or anymaterial being carried in the material line being held at a temperaturethat does not vary with time by more than about 3.5° C. above a setpoint or about 6.0° C. below the set point after thermal equilibrium isestablished.
 6. The printing apparatus of claim 1, wherein the conduitalso includes a liquid flowing in the inner conduit space at atemperature above about 25° C.
 7. The printing apparatus of claim 6,wherein the heated liquid has a specific heat capacity at 25° C.(C_(p25° C.)) of greater than about 2.0 J/gK.
 8. The printing apparatusof claim 6, wherein the heated liquid has a boiling point of greaterthan about 80° C.
 9. The printing apparatus of claim 6, wherein theheated liquid is a mixture of water and ethylene glycol.
 10. Theprinting apparatus of claim 1, wherein the docking station is inelectrical communication with the print head.
 11. The printing apparatusof claim 10, wherein the docking station includes a valve operable oncommand from the print head for controlling flow of the printingmaterial.
 12. The printing apparatus of claim 1, wherein the reservoiris connected to the conduit by an interface that includes a liquid flowpathway for delivering the heated liquid to the inner conduit space ofthe conduit.
 13. The printing apparatus of claim 1, wherein the conduitis connected to the docking station by an interface that includes aliquid return pathway for transferring the heated liquid exiting theconduit into a liquid return line in the inner conduit space.
 14. Theprinting apparatus of claim 1, wherein the reservoir includes a pump forconveying the printing material through the material line in theconduit.
 15. The printing apparatus of claim 1, wherein the reservoirincludes a mixing device for homogenizing the printing material.
 16. Theprinting apparatus of claim 1, wherein the inner conduit space includesmultiple material lines.
 17. The printing apparatus of claim 1, whereinthe inner conduit space includes the liquid return line in communicationwith a heater.
 18. The printing apparatus of claim 1, wherein thematerial delivery module includes an ink in a component thereof.
 19. Theprinting apparatus of claim 18, wherein the ink includes a radiationcurable material.
 20. An apparatus for handling a printing materialcomprising a conduit having a conduit wall defining an inner conduitspace and including a material line for carrying the printing materialin the inner conduit space, wherein the inner conduit space isconfigured to carry a heated liquid, being heated from a liquid heater,to contact the material line.
 21. The apparatus of claim 20, wherein theconduit includes a liquid flowing in the inner conduit space, theflowing liquid and/or any material being carried in the material linebeing held at a temperature that does not vary with time by more thanabout 2.0° C. above a set point or about 5.0° C. below the set pointafter thermal equilibrium is established.
 22. The apparatus of claim 21,wherein the liquid has a specific heat capacity at 25° C. (C_(p25° C.))of greater than about 2.0 J/gK.
 23. A method of handling a printingmaterial, the method comprising the steps of: providing a printingmaterial; and conveying the printing material through an apparatuscomprising a conduit having a conduit wall defining an inner conduitspace and including a material line containing the printing material,wherein the inner conduit space is configured to carry a heated liquid,being heated from a liquid heater, to contact the material line.
 24. Amethod of printing on a substrate, the method comprising the steps of:providing a printing material; conveying the printing material throughan apparatus comprising a conduit having a conduit wall defining aninner conduit space and including a material line in the inner conduitspace carrying the printing material, wherein the conduit also includesa heated liquid, being heated from a liquid heater, flowing in the innerconduit space to contact the material line, and a pressure chambercommunicating with the material line and an aperture; and pressurizingthe pressure chamber to eject drops of the printing material out of theaperture.
 25. The method of claim 24, wherein the pressure chamber formspart of a piezoelectric printhead.
 26. The method of claim 24, whereinthe printing material comprises an ink.
 27. The method of claim 26,wherein the ink comprises a radiation curable material.